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When you go to the Project Folder page and click on my Circuit Diagrams folder you'll see approx. half-size diagrams. Right click on any of those diagrams and select "Open Link in New Tab" to see the full size diagrams.
Then you may either download a copy or "Save Page as.." if you desire.
The 'loads' for the various Power Pulsing circuits may be anything you desire; a battery for desulfating/charging, a motor, a lamp, etc...
Regarding the 'cleaning' of the cells in the lead-acid batteries, some experimenters do drill holes into the bottom sides of the cells to flush out the shed plate material and debris. After draining the electrolyte from the battery first.
What I generally do to drain the electrolyte is, first, give the battery a good exterior washing to clean it up. Then I get a plastic rectangular container slightly larger than the battery to drain the electrolyte and 'whatever else comes out' into. Then I remove all the cell caps, pick up the battery over the top of the container or tray, then turn it upside down and let it drain until the battery is all drained out.
After the electrolyte has settled and cleared I then pour it slowly into a bottle for keeping until it's time to put it back into the battery.
All of this 'old lead' and sulfate can be collected and saved for recycling.
Probably the most challenging part of the procedure is figuring a way to repair the 'holes' in the cell bottoms so that they're positively sealed and leak-proof.
One way is to 'weld' a plug into place in the holes with a hot-air plastic welding tool.
Any others?
Statistics: Posted by SeaMonkey — Mon Mar 09, 2009 3:43 am
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The m/cycle battery has been pulsed for about ten hours now - I was attempting to show that a battery with 'water' as electrolyte is rapidly returned to having acid at a SG of 1250 or better on my machines.
That batt is hovering around 17.2 V and this is the highest I've ever done a pulsing.
The case doesn't appear to be too hot, and little bubbles are rising and it isn't by any stretch 'boiling.'
But I am wondering if there are unfortunate repercussins from inflicting such high voltages?
Maybe ther's nothing to worry about? Looks like I'll let you know.
* But I'd appreciate some advice and encouragement so I don't make unnecessary mistakes.
Statistics: Posted by mael — Thu Jan 29, 2009 3:55 pm
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I wondered about a long thin tube with a tapered tip which could be pushed through the plates somewhere.
I think this might work but it would only be good for the lighter particles and would likely get blocked easily if larger shards of plate are shed.
Making holes in battery cases is not a good idea in my book. Apart from the potential mess to clear up, repairing the holes, though not at all impossible, is a chore. - but this is probably the best way to clear a shorted cell which is that way due to conductive sediment building up at the bottom.
The small 12 V pumps in electric kettles here use magnets to spin the pump that pours the water out of the 'spout' at the top. And the impeller is encased in plastic, as is the rest of the pump which is in contact with the liguid. So there would be no corrosion to worry about.
The problem would be to make it so it could be applied and later disconnected with a minimum of spillage and hassle.
The pumps I'm thinking of are not self-priming so they must be located lower than the electrolyte or at least momentarily below the liquid until there is sufficient pressure to continue at a higher level.
I suppose a raised portion of a bench would do the trick. And perhaps have a guide behind it so the battery could be tilted sufficiently to enable welding or otherwise sealing the hole.
Hmmm! Six cells and six holes.
Are there plastic screws which can be used to fill the void? Yes, I suppose so. But will they be reliable and not leak? Maybe if they can be welded, but a solvent would be better.I'd love to make that sediment-filter, but it'll have to wait a bit.
These days I'm selling an average of one battery a day. My charges are cheap mostly because I'm still incredulous what I'm doing actually works. But I'm becoming more encouraged as time goes on and have already started to charge the price I wrote on my brochure rather than grant discounts for no good reason.
I usually set a three day limit on desulphating. In most situations if the battery isn't coming good after a couple of days it has other problems, and as this is dumped-battery-heaven I can be a bit 'picky.'
But I've got two 150 A/h marine batts being done in parallel and they've been pulsing for about six days now. They are huge, so I've coupled a hefty pulser along with a regular charger to get the job done as quickly as possible. The cells in those had E which registered in the upper RED zone of the meter. Four cells are inside the green, and all the rest are at the green/yellow border with only two cells actually inside the yellow zone. I can estimate they'll all be good in two days. I'll be glad to get them out of the way as I want to get more of the little ones done as they are popular.
Someone at the used car shop has asked if I can do a m/cycle batt. I said I'd try. I picked it up and on testing it was 11.24 V. But it doesn't seem to be shorted - yet.
The float in the meter didn't rise from the bottom of the tester on any of the cells.It's about 16/18 A/h. A 'maintenance-free' job, and the plates were all fluffy and white.
I used a fine-nosed pair of pliers and yanked-out the plastic inserts in the 'wells' which were exposed after I prised the cap off.
The cells are all approaching the yellow mark now, and I think by tomorrow all the cells will be in the yellow zone and will be nearing the green.
Things are looking up. But I'm still not sufficiently confident to scream for business from the rooftops.
And thanks for the new links SeaMonkey. Actually I'd read those too!
* New pulser in the planning stages.
Statistics: Posted by mael — Thu Jan 29, 2009 3:46 pm
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You're certainly learning a lot about those batteries and their 'quirky' personalities!
Here are some additional sites with good info:
Some do have quite a layer of shed material at the bottoms which cause the problems you've mentioned. Now, if there was an effective way to 'vacuum' all of that stuff out of them they'd be salvagable too.
Maybe soon you'll find a way to do that!
Statistics: Posted by SeaMonkey — Tue Jan 27, 2009 11:56 pm
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When charging a battery where the V goes up into the 14 - 15 V region it is easy to assume it looks OK when it may be shorted.
most batteries I put on a pulse will go well over 15 V and sometimes 16. I try to adjust things so it is in the high 15 V region.
But there are a few batteries which are pulsing with a mean V approaching 15, but thre's something unsettling about it ... Is it the power level being just a tad higher than you'd expect? Is the V not increasing swiftly when tweaked?
Hmmm???
Some batteries get a bit warm. Nothing to worry about. But where there's a localised warming on one cell AT THE BOTTOM - then the little darling is shorting out from a build-up of bits at the bottom of it.
That would be a 'slow' short. Somewhat similar to a slow puncture.
Also when doing two batteries at the same time it is interesting to watch the voltage as it decreases. If the batteries are similarly sized then the V should decrease roughly the same rate in both batts. But when one has a warm bottom of one cell AND the V decreases appreciably faster than its charging-mate then you have confirmation it is shorted. And if it is shgorted in one cell then it's likely to be living on borrowed time anyway.
It would work for a car if it never stands for more than a day or so, but any longer and you'll be trying to start your car with a 10 V battery.
interesting. I'm knackered.
Statistics: Posted by mael — Sat Jan 24, 2009 6:35 pm
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basic tutorial on re-conditioning. "Sulphite" is a mis-spelling of Sulphate, otherwise correct throughout. Disregard the advertisements--there is no need to order the 're-conditioning kits.'
Statistics: Posted by SeaMonkey — Wed Jan 21, 2009 9:29 pm
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