Glad to see you active once again.
I tried the tube with float and magnet trick and had one heck of a time with the floats sticking to the sides after a while. I had to expand the tube size to the point that the float could wander to far away from the reed switch to be reliable before it would stick less. I redesigned and redesigned until I gave up on that. I ended up drilling and tapping some holes in the case at the ends and putting in some #10 T316 level sensor bolts. I o-ringed inside and out, with the bolt threads protruging outside for attachment of sensor leads. What you say about the spark is a very real danger. Because of electrolyte film on the inside surface, you will need to use a high value pull up resistor (I install on the - side of the cell), but you can sense the potential change via a low current transistor or IC, and use the output signal from that to drive a level indicator or other switching system for a refill pump. By using a series of bolts in a vertical coloumn, you can even rig up a driver IC to light up a bar graph level indicator.
I can design a PC board that can function as a safe level sense with DIP switch selectable pump turn on and turn off points, with associated driver circuitry to run a relay for refill pump control. The risks, if built wrong or connected wrong, could be a disaster. This is why I try to refrain from publishing anything like that. I do not want to accept responsibility for mistakes of others causing an accident with injury or death.
BobStatistics: Posted by Bob Boyce — Wed Aug 30, 2006 1:21 pm
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