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Foundry Project Page 5

This Website is Created and Maintained by chris--at--OUPower--dot--com (Fix the address for it to work!)
This Project was last updated on: September 25, 2006 10:04am
v7.01

WARNING! Many, if not all of the projects described within these pages, contain dangerous and potentially fatal consequences if you do not exercise proper precautions and follow standard safety procedures. The owner of this site takes no responsibility for injury sustained by anyone attempting to duplicate or utilize any of the information on this site. The information here is strictly for Educational Purposes! -USE AT YOUR OWN RISK!

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Employing some expert help with this stuff. If anyone knows how to mix this stuff up, it's her :)

Daddy, why are you so sweaty?


OK mixing done, let's start loading this into the bucket for my furnace.

Look at the blinding speed of that ramming job! -Or is it just a bad digital camera?


We were too dirty (yes my wife had to help a lot) to take pictures in between. This stuff was very hard to load up because I should have definitely screwed the inner bucket to the wood.

It kept riding up on me! I ended up putting the crucible in the inner bucket, and then filling that 2nd bucket on top full of water, just to try to keep the inner bucket from rising.

The floor was not level so I have improvised with a magazine. I want the top to be as level as possible so that I have no leaking heat and flames between the bottom and lid of this thing.

Thank goodness a friend told me about hitting the sides of the bucket. That got out a TON of air bubbles. It took forever, but it worked. Ramming alone did not do much at all.

I assume that air bubbles are the enemy. Air pockets will explode when heated so you want them all out ...or so I am assuming.


The finished lid. Anyone thirsty?


The finished furnace bottom.

My air pipe popped out after beating the sides so long. Thank goodness I saw that. It was nearly missed!

I had to pound it back in until I felt the wood. Without that, I'd have a worthless furnace.

I think I need to let this set up for like 48 hours, but I'm not entirely sure. I am definitely not going to get my inner bucket back, so I'm screwed if I need to do another one. Unless I can find an exact match again.

In hind sight, I would definitely go with 1 solid piece inside ...that way you don't have to mess with weighting it down so much.

I'm not sure what I'll use when I do this again, but it's going to be 1 solid piece... that I can assure you! It was such a pain in the ass to deal with the bucket inside rising up like that.

The perfect thing would be to find a bit taller bucket, and then on the bottom simply screw through it and attach a piece of wood for the "spill gutter" and then a peg for the center hole. The peg works quite well, and I use magnet wire buckets, so they have that little nipple inside at the bottom. If I had a regular bucket, I would use a bit longer dowel for the bottom hole, and just screw it directly to the outer bucket with a screw right up from the bottom.

Catch you on the flip side when it's dry!

Proceed to another page of the Foundry Project: [<<<   <      >   >>>]

Click Here to Re-Display the Main Project Page

This Website is Created and Maintained by chris--at--OUPower--dot--com (Fix the address for it to work!)
This Project was last updated on: September 25, 2006 10:04am
v7.01

WARNING! Many, if not all of the projects described within these pages, contain dangerous and potentially fatal consequences if you do not exercise proper precautions and follow standard safety procedures. The owner of this site takes no responsibility for injury sustained by anyone attempting to duplicate or utilize any of the information on this site. The information here is strictly for Educational Purposes! -USE AT YOUR OWN RISK!

Click Here to go to my YouTube Channel!!

Click Here to go to our NEW Facebook Discussion Group! This is replacing the old Discussion Board!

Click Here to go to our ARCHIVED Discussion Boards.

Please consider donating to help support this website!